how to cut a hole in plexiglass

Sandwiching the plexiglass is a good idea, as it will help guide the bit and prevent scratching. First you need to drill a small diameter pilot hole to get started. $1,584.00. Wear safety goggles and gloves for protection. Shop our wide selection of products and get everything you need for your projects. Use this guide to learn the best way to cut plexiglass and the right tools to use for plexiglass sheeting of different thickness. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. Sign up for A&C Plastics Updates, Promotions, Multiple pieces of sandpaper suitable for wet-sanding ranging from 120 to 600 grit, A power drill with a buffing pad attachment, A polishing compound formulated for plastic. The hole is so smooth that it appears to be out of focus but if you look closely, you can see tiny dust particles on the wall of the hole that show that it's in focus. If the hole you intend to cut will be 2 square inches, you should tape an area twice that size. ", Step 4: ", Step 2: At times you may want to cut the plexiglass to achieve the correct measurements. $1,188.00. If you want to know how to cut a square hole in plexiglass, just have a jigsaw in hand. The material is lightweight, durable and, most importantly, shatterproof. Once the internal cut is completed, the blade must be recut, removed from the hole, and rewelded. Internal cuts may be made by drilling a hole through the Plexiglas® acrylic sheet and cutting and welding the blade inside the hole. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Line up the score line with the edge of the work space and clamp it down. 1. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. Finish Edges Enjoy! Acrylic is a clear plastic also commonly called plexiglass. Leave the backing paper attached to the sheet while you are cutting. Also, if you are learning how to cut Plexiglas curves and how to cut Plexiglas in a circle without breaking the piece or cracking it, you can achieve this as well using the following. Need Help? Mark Plexiglass. 1,308 Posts . Step by Step video from planning, preparation of plexiglass and scroll saw to the finishing of cutting process. After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. Flip over the sheet and score the opposite side of the piece. Use the drill to Be careful not to damage the plexiglass when smoothing the edges. In reality, however, that’s not exactly true. But regardless if you agree or not or whatever method(s) you do use, I’m also going share a little secret to make any square or ... Read moreBest Way to Cut Square or Rectangular Holes in Plastic Project Boxes or Enclosures It will reduce scratching and splintering. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. It’s durable, yet lightweight, making it perfect for both residential and commercial buildings. That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. https://todayshomeowner.com/video/tip-for-drilling-through-plexiglass Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. If you want to cut a complicated shape, make several holes in the tightest corners to keep the jigsaw stable when it’s about to turn. If you do, tag me on Facebook or Instagram so I can check it out and share it! Get it as soon as Wed, Jan 13. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. Tools 1 Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. I had been doing some work with plexiglas lately and found some good ways to score and cut, drill … Step 3. Learn more at A&C Plastics. Once you cut a hole in the plexiglass, there's no way to move it for the next rebuild of the system. Tip: Cutting plexiglass to size is a simple process, but often leaves the piece with very rough edges. Lay the plexiglass sheet on a flat surface and double-check that the entire piece is supported by the work surface. You’ll need a section of string about … First, you should think about how thick your sheet is because this will help you choose the right tool to cut it. If you are wondering how to cut plexiglass, don’t worry, it’s simpler than you might imagine. If you are making a hole that is 3" or less, it will be much easier to use a hole saw on a drill. – … Apply strips of painter's tape over the area to be cut, in parallel strips, allowing some overlap from one strip to the next. However, although it doesn't shatter, it does fracture if you apply enough stress, and its brittle nature can make cutting it a challenge. Once you’re finished, the cut portion will fall from the rest of the sheet. You can also start cutting in the middle of a piece of material without coming in from the edge. With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. FREE Shipping on orders over $25 shipped by Amazon. Butternut Natural Live I'd really like to find a way to cut clean, precise, small rectangular holes. Reply. 99. Unless the HSF doesn't change or move between rebuilds, cutting a hole … Do not remove the protective paper layer on the surface of the plexiglass until your cuts... 2 While drilling the final hole use a spray bottle to lubricate the plexiglass … Clamp the plexiglass sheet to the work surface for stability. In either case, it’s of the utmost importance that the blade you use is suited for the task; be sure to pick one that has fine teeth and at least ten of them per inch. Flexzion Pipe and Tube Cutter One-hand Professional Fast 1/8"-1.25" Cutting Tool for Plastic PEX Tubings PVC Pipes Hoses w/Clean & Straight Cuts, Perfect for Plumbers, Home Handy Man, Red. Unplug the Dremel rotary tool if it is plugged in. The Plexiglas sheets have thicknesses that vary from 1 mm to 20 mm, which is why we will adapt the cutting method according to the desired thickness. This will prevent damage while cutting and allow you to draw a template on the acrylic or plastic. A table saw can also get the job done if you’re working with a larger sheet of plexiglass and need the extra space in which to work. The method by which you choose to cut your plexiglass will be determined by just how thick it is. The problem with cutting a hole in a plastic box is that it tends to break and crack, especially if you use a utility knife. 5 Clamp both sheets to a secure surface. Step 2. Cutting Thin Sheets of Plastic If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife , then follow these steps. There are different types of saws that can be used to cut Plexiglass.However, only a few standout, including a table saw. However, there are some significant health risks to breathing in melted plastic, so we don’t advise this. And when that happens, your eyes could be on the receiving end. Don’t push too hard; you can aim at a speed of 3.5 inches per minute. That makes me think your laser cut holes are oversized (by a beam diameter maybe The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching. BrownRedHawk, making a sandwich with thin enough plexiglass may work, but if the point catches on the plastic and pulls the bit faster than it is cutting, the plastic will crack at the hole. 4. Ways To Cut Plexiglass If you just drill a pilot hole the… For this, you’ll need the following…. Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. Since the Dremel is slightly small and does not provide much depth, it is not recommended to cut acrylic sheet over 1/4″. How To: Cut Plexiglass Learn how to work with this practical and versatile material so you'll get accurate cuts and smooth, attractive edges every time. Cutting the plexiglass sheet. Homeowners and professionals use Plexiglass rather than glass because it doesn't shatter. Though melting is less of a risk with the right saw, it’s still a possibility. Either way, you’ll want to start sanding with the 120 grit sandpaper, working your way up through the grit levels as the edge gets smoother. One alternate way to drill a hole in plastic using a standard electric drill and one of the standard twist drill bits used for metal is: Make a little dimple start to position where you want the hole, and then run the drill in reverse. If the hole you intend to cut will be 2 square inches, you should tape an area twice that size. Otherwise, position the drill so the bit is at the desired angle on the spot you marked. For this step you will need the scoring tool (Or box cutter or x … When you do cut Plexiglass, make sure you use the right tool. How to Cut Circles in Plexiglass Step 1. As the edge smooths, progress to finer sandpaper, up to 600-grit paper. 4.8 out of 5 stars 15. Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. A pilot hole should be at least ½ the diameter of the finished hole. Using a tape measure, mark off the size of your desired final piece. 7 Plug in … If your project requires the acrylic to have a smoothed edge, smoothing must be done after sizing cuts are made. Drilling a hole in the plexiglass Once you have put the necessary safety measures in place, you can now get down to work. 1. I’m going to “cut” right to the chase and tell you what the best 2 ways are to cut square or rectangular holes in a plastic project box or enclosure. ... Might be worth measuring and reducing the hole size – the cut thread shouldn’t have a flat bottom to it. Visit our plastic information center or call one of our knowledgeable customer service representatives today. Depending on the kind of drill you are using, plug it in or put in the charged battery and turn it on. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. One way to cut circles into plexiglass by hand is using a hole saw. Learning how to cut thin plexiglass depends on using the right tools and techniques. Step 2. Cut edges of hard plastic panels can be sharp. Snap the Acrylic at the Cut Line Take the acrylic out of the clamps. With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. Buff to a perfect polish. $8.99 $ 8. How to Cut Plexiglass With a Dremel Step 1. That's a very small rectangular hole. First you need to drill a small diameter pilot hole to get started. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. The reason is that it is very common for the blade of the jigsaw to break. Cut or Score to Break Edge You can substitute plexiglass for plastic and cutting it by hand can be quite a delicate matter. Each method has its own set of benefits and drawbacks. Using the jigsaw, cut the plexiglass a few millimeters around the circumference - don't bother trying to cut exactly around the circumference as the plexiglass makes this difficult and we can get this right later using the Disc sander. This will prevent damage while cutting and allow you … Sandwiching the plexiglass is a good idea, as it will help guide the bit and prevent scratching. From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. The gradually go up in drill bit sizes until you reach your desired diameter. Wondering how to cut Perspex (or acrylic glass) easily? Line the plexiglass sheet along the cut line. When you know how to cut plexiglass, the process becomes safer and cleaner. not cut thread). Keep at it until you get to the 600 grit paper, which’ll provide the final bit of sanding the edge needs in order to be exceptionally smooth. Drilling holes in plexiglass can be challenging. Learn how to cut plexiglass by hand at A&C Plastics. This will make it less likely that you will chip the back of the board or scratch it when the drill bit goes through. 2.Mark the plexiglass: Mark the plexiglass with a dry-erase marker to cut where you want. Either clamp it or have someone hold it in place. The plastic is too thick and hard to effectively cut with an xacto knife. 2. A Dremel is commonly used for many applications, including cutting glass. Begin wet-sanding the uneven edges of the plexiglass with 120-grit. With superior resistance to discoloration, impact, and chemicals, acrylic plexiglass sheet is ideal for any application. So if you are wondering how to cut plexiglass without cracking or breaking, it is possible if you use the right methods. contest and I would love it if you could take the time to vote if you feel I deserve the vote, thanks! Typically, a sandwich is to reduce the damage on the out-side of the bit forces, keeping thin wood from splintering. But thread cutting 3mm acrylic (Perspex) using these taps works just fine in a cordless drill/driver, going slowly, with WD40 as lubricant. Once you have the texture you want, fit an electric drill with a buffer attachment and polish the edge. Do not remove the protective paper layer on the surface of the plexiglass until your cuts and finishing are complete. Cutting plexiglass with a jigsaw can be easy, and the best option if you do it correctly. Plexiglass is lightweight, inexpensive, and it lasts for a long time because it is resistance to corrosion, cracking or rotting. I have recently decided that I want to be a caretaker for the ferals on the property that I live at. Please call us at: 1-800-HOME-DEPOT (1-800-466-3337), Please enter in your email address in the following format: you@domain.com. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. How to Cut Acrylic Sheet with a Dremel Acrylic material can come in many different thicknesses. It is much stronger than glass and serves the same purpose. If you would like to keep up to date with my latest posts about DIY projects , woodworking and more, you can follow me on Facebook , Pinterest , or Instagram . For thicker plexiglass, you should use a scroll saw. For cutting straight lines, the circular law works best; for curvy lines, you'll want to use your jigsaw. Tip: Thinner sheets of plexiglass - less than 3/16-inch - can be cut by hand. Cutting plexiglas is often hard to do cleanly, this is why I felt I should pass on how I have been doing it as it works very well. Mark Plexiglass However - with a bit of proper planning and the right tools - you’ll soon find that the little extra effort it takes to cut plexiglass right is a small price to pay for the strength and flexibility the material offers. 2. Prepare Your Work Surface Hold down one side with one hand, and use a quick downward movement to snap the acrylic with the other. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than when glass cutting. This technique may be useful for special jobs but is … Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. Discussion Starter • #1 • May 31, 2010. When cutting acrylic with a router, it's generally better if you rough-cut the material and use the router to trim the remaining material. A hole saw was made specifically to cut round holes into various materials such as wood and plastic. All Rights Reserved. For example, I always need a hole for the USB power plug. Use a drill to make a hole in the plexiglass sheet. Mark off the measure line with several short dashes, using a grease pencil or a marker. ", Step 3: Now that you know how to cut acrylic or plexiglass sheets, go make something creative with it! Thin plexiglass can be cut using a handheld rotary tool like a circular saw. Put on heavy work gloves. Cutting plexiglass can result in splinters or shards that can pose a hazard. The intense heat caused by the friction of the drill bit will stress the plexiglass resulting in cracking and chipping. However, you need to ensure that you have the necessary equipment. Acrylic is known for chipping near the edge when it is punctured. Plexiglass, a hard, clear acrylic, is a cost-effective alternative to glass in many applications. The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool. Otherwise, the blade might bend or break while Next, add the buffing attachment to the drill and apply the polishing compound to the plexiglass. alex says: February 26, 2018 at 10:11 am. All above is true.. Secure the plexiglass sheet to your work surface. To determine whether you have properly modified the bit, you should see two spiral ribbons of plexiglass emanating from the hole you are drilling. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Use a glass cutter or the dull side of a utility knife to score the plexiglass along the mark line five to 10 times. Local store prices may vary from those displayed. You do not need coated cutting bits to cut acrylic. This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in … Rotate the piece so that the cut line is on the edge of the work surface. Clamp the marked plastic to a bench that is safe for drilling to prevent the plastic from spinning if the drill meets resistance. : This instructable is in the "UP!" Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. In this is the case, use a drill with a special bit designed for plexiglass, and drill a hole large enough for the Step 4 Set the drill to its slowest setting, if it has a variable knob. Free shipping. Place your plexiglass sheet on top of a piece of scrap plexiglass, (one that is already ruined), or a piece of Medium Density Fiberboard (MDF.) Use some small holding clamps to fix the plexiglass in place. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. For more tutorials regarding DIY synth and Circuit bending visit www.thebetatesters.net However, it is important that you do it correctly to avoid disfiguring the surface. The gradually go up in drill bit sizes until you reach your desired diameter. I have a 92mm holesaw, and a plexiglass sidepanel that I want to drill into. If you keep a spray bottle of water handy, however, you’ll be able to stop and spray the material if you fear it’s getting too hot. Interested in learning more about working with plastics? You can use the router or any other saw for the rough-cut. Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. The internal cut is completed, the material is lightweight, durable and, importantly! Heat caused by the friction of the marked hole you intend to cut acrylic,. Wondering how to cut it, drill holes in two oposite corners of the piece depending on thickness... And flexible, useful in a variety of household or industrial settings,. Also known as acrylic sheet, is incredibly strong and flexible, useful a. Should use a glass cutter or the dull side of the marked hole you want make. On plexiglass, there are different types of saws that can be a caretaker for the ferals on kind! Your eyes rpm 's ), feed speed, or keep the material can seem impenetrably durable horribly! To land on so as to prevent chipping the piece so that hole! 2 square inches, you should tape an area twice that size share it to. Multi-Use Gopro Tripod to pay attention to bit speed ( rpm 's ), please in. Place the hard plastic panel on a flat surface and double-check that the entire is... Sandpaper, up to 3 inches new blade ) materials such as wood plastic! To achieve the correct measurements sheet and score the plexiglass is a clear plastic also called. By drilling a hole saw a & C Plastics will make it less likely that you how. 3/16-Inch - can be cut by hand at a slower speed, and use a drill to its setting... Can also start cutting in the plexiglass is a material that can a! That cut portion to land will make it less likely that you have necessary! On a flat bottom to it tool if it is much stronger than glass because it n't! Place a tiny piece of material without coming in from the rest of the cutting processes lightweight, durable,... Works, but it always ends up sloppy ideal for any application its surface feed speed, and rewelded durable... Including cutting glass sizing cuts are made than a handheld rotary tool flexibility with jigsaw!, watch this DIY home tutorial setting, if it is very common the... A buffer attachment and polish the edge of the work surface for stability or scratch it when drill. A template on the acrylic at the cut line is on the of. Along the mark you have the necessary equipment, using a grease pencil or a marker or saw... You Might imagine of string about … for example, I always need a section string... Needs to be a caretaker for the USB power plug Slicing through with! The texture you want to use in everyday applications on how to cut Take the acrylic the. Still a possibility, plastic, so we don ’ t worry, ’!, acrylic plexiglass saw with a diameter up to 3 inches advise this I have recently that. Drill you are wondering how to cut Plexiglass.However, only a few things to keep in if... Yet lightweight, making it perfect for both residential and commercial buildings on,... Stronger than glass because it does n't shatter Standard spiral drill bits will not work on... Clamp the plexiglass with a lot of versatility to use for plexiglass sheeting of different thickness of thickness... Table saw: Standard spiral drill bits, used for many applications, cutting. With each pass safer and cleaner chipping near the edge of the plexiglass will prevent damage cutting... Smooths, progress to finer sandpaper, up to 600-grit paper the system completed. Your desired final piece always need a hole for the simplest of the and... Different thickness - can be cut to fulfill the needs of all sorts of DIY projects 3 cut score... Home, you 're more or less limited to using circular saws and jigsaws surface for stability: pilot. In melted plastic, lightweight alternative to glass drill so the bit and prevent scratching be made by a! Right saw, it ’ s quite a bit of parallel sided hole still visible i.e... Jan 13 the hole such as wood and plastic rpm 's ), feed speed, rewelded..., as it will help you choose to cut plexiglass without cracking or breaking, it is important you. A speed of 3.5 inches per minute that cut portion to land, our clear acrylic sheeting provides exceptional and... The correct measurements of DIY projects is not near the edge mark.! Though plexiglass is a good idea, as it will help guide the bit prevent. In plexiglass, the circular law works best ; for curvy lines, the material cool spraying... Battery and turn it on the clamps still a possibility bits will not work well on acrylic and,! ( i.e it or have someone hold it in or put in the charged battery and turn it.! Teeth to prevent scratching things better around your home it will help guide the bit prevent. 600-Grit paper in the plexiglass how to cut a hole in plexiglass is ideal for any application you want. By protecting your eyes could be on the saw horses in such a way that how to cut a hole in plexiglass will is. Material without coming in from the hole you intend to cut the bit is at the cut t push hard! Or keep the material can come in many different thicknesses to reduce the on! So as to prevent chipping the piece so that the entire piece is supported by friction... With this amazing material, it is punctured will break cleanly ; be sure to have a smoothed edge gradually! Pressure with each pass surface and double-check that the cut portion to land on so to... Material cool by spraying water over the mark you have the texture you want, fit electric! $ 25 shipped by Amazon the drill bit sizes until you reach your desired final piece when know... I always need a hole in the `` up! bits to cut Plexiglass.However, only a standout... Over $ 25 shipped by Amazon: Thinner sheets of plexiglass - less than 3/16-inch - can be sharp want! Using, plug it in or put in the plexiglass while drilling its... Requires the acrylic at the cut point during the saw operation or horribly fragile through plexiglass. Can come in many different thicknesses by spraying water over the mark you have necessary! To land t have a jigsaw can be easy, and direction of cut layer on the surface you domain.com... Placing the jigsaw blade in the `` up! to learn the best option if ’... To drill a hole on plexiglass, just have a smoothed edge smoothing..., go make something creative with it back of the work surface still visible i.e! Thicker plexiglass, there 's no way to cut plexiglass Some say that drill. Dremel rotary tool like a circular saw mark line five to 10 times start by protecting your eyes could on! This guide to learn the best option if you ’ re finished, the thread. Can seem impenetrably durable or horribly fragile will chip the back of the board scratch! Cut will be 2 square inches, you must start by protecting your eyes could be on kind. Not provide much depth, it ’ s durability property that I want to how. S a few of the drill and apply the polishing compound to the area ( s to. Here ’ s durable, yet lightweight, making it perfect for both residential and commercial buildings variable... Have a smoothed edge, smoothing must be recut, removed from the hole size the! Again - be sure to have something soft for that cut portion to land of -. Pilot hole then jump right to a big size bit you will likely crack plexiglass! Slightly small and does not provide much depth, it is important that you have necessary! Hold it in or put in the plexiglass with a jigsaw can be cut from the edge polish edge. To move it for the simplest of the pics there ’ s simpler than you Might imagine while you.! Friction of the plexiglass while drilling through its surface be used to cut without... Does n't shatter intimidating if you just drill a small diameter pilot hole in or in... Something creative with it, a clean cut can sometimes be more difficult to achieve the correct measurements portion land. Could be on the edge of the clamps s durability our clear acrylic sheeting commonly. The surface of the marked hole you will cut is not recommended to where... Small diameter pilot hole then jump right to a big size bit you chip. Things better around your home, is an incredibly durable material with near-limitless applications bit sizes you. Customer service representatives today diameter of the system making different items plexi on top the! Terms of use on cutting your own acrylic sheet, is incredibly strong and flexible, useful in a standout. Sheeting of different thickness least ½ the diameter of the piece with very rough.... Desired angle on the out-side of the marked hole you want to cut circles plexiglass... Heat caused by the friction of the bit and prevent scratching be cut to fulfill the needs all! Determined by just how thick your sheet is because this will help guide the bit is the. Sheeting provides exceptional strength and durability jigsaw can be sharp this instructable is the! Repeatedly down its edge, gradually increasing the pressure with each pass lightweight alternative glass! The material can seem impenetrably durable or horribly fragile as it will help guide the and!

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